Milling |
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Grinding, turning,... |
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| Milling |
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Horizontal machining center
Used for machining small and medium-sized mold-halves
4 magnetic chucks type M1 750 x 480 x 66 mm
Pole size 50 x 50 mm
Advantages:
Option of controlling plates individually or several at once.
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Portal milling machine
Used for machining different types of workpieces
8 magnetic chucks type M1
800 x 500 x 66 mm
Pole size 100 x 100 mm
Advantages:
Very large workpieces can be clamped across several plates.
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Vertical machining center
Used to machine a contour strip
1 magnetic chuck type M1
1000 x 500 x 66 mm
Pole size 75 x 75 mm
Advantages:
Ideal access to the workpiece.
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Machining center with universal milling head
Used for the rough machining of mold-halves
4 magnetic chucks type M2 1250 x 500 x 85 mm
Pole size 75 x 75 mm
Advantages:
Safe clamping when machining maximum volumes.
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Machining center with round table and universal head
Used to machine large mold-halves
2 magnetic chucks type M2
1000 x 500 x 85 mm
Pole size 75 x 75 mm
Advantages:
Heavy, massive mold-halves can be machined safely from 5 sides.
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Horizontal machining center
Used to machine mold-halves
2 magnetic chucks type MFR1-50-080-050 800 x 500 x 66 mm
Pole size 100 x 100 mm
Mounted on 2 angular plates, resting on fixed pole extensions
Advantages:
Safe clamping of large workpieces for horizontal machining.
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Milling
Material: 16MnCr5
Magnetspannplatte: MFR2-50-040-030
Dimensions: 200 x 200 x 60 mm
Machining: n = 1200 1/min, f = 1200 mm/min, ap = 5 mm
Tool: milling head cutter Ø 80 mm, 8 cutting
Advantages:
Complete surface clamping, vibration-free machining, and ultimate clamping force.
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Milling attempt GG 25 angle
Material: GG25
Dimensions: 100 x 100 x 500 mm
Wall strength: 25 mm
Magnet clamping plate: MFR 1-50-060-030
Machining: n = 800 1/min, f = 630 m/min, ap = 5 mm
Tool: milling head Ø 80 mm, 8 cutting
Advantages:
Possibility to clamp large parts. Clamping force adjusts to uneven surfaces.
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Milling with 15 pole extensions
Material: GG25
Dimensions: 310 x 170 x 35 mm
Magnet clamping plate: 1-050-060-030
Machining: n = 800 1/min, f = 630 mm/min, ap = 5 mm
Tool: milling head cutter Ø 100 mm, 8 cutting
Advantages:
5-side machining possibility. Reduction of additional clamping.
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Vertical-machining center
Machining of steel plates ST52
Magnetic chuck type MFR-1
600 x 400 x 66 mm, pole size 50 x 50 mm
Advantages:
Distortion-free clamping of the steel plate, short tooling times
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CNC-Universal-Milling Machine
Machining of hardened rings made of 1.2343
Magnetic chuck type MFR-1
1000 x 600 x 66 mm, pole size 50 x 50 mm
Advantages:
Reduction in production times by ca. 60 %, vibration-free clamping
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Vertical-machining center
Machining of large plates
4 magnetic chucks type MFR-1
800 x 500 x 66 mm, pole size 50 x 50 mm
Advantages:
Elimination of grinding due to the levelness < 0.05 mm over the length of 1.4 m
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Horizontal-Machining Center
Machining of a medium size cast angle (GG25)
Magnetic chuck type MFR-2
600 x 400 x 85 mm, pole size 50 x 50 mm
Advantages:
4-sided machining in one clamping, optimum access to the workpiece
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CNC-Universal-Milling Machine
Face milling of steel plates ST 52
2 magnetic chucks type MFR-1
750 x 480 x 66 mm, pole size 50 x 50 mm
Additionally 60 pole extensions
50 x 50 mm, parallely controlled
Advantages:
Plane parallelism < 0.02 mm along a length of 1.2 m due to vibration-free clamping.
Optimum 5-side accessibility and saving of set-up times of 30 %.
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Horizontal-Machining Center
Machining of casting plates
4 magnetic chucks type MFR-1
590 x 420 x 66 mm, pole size 50 x 50 mm
Additionally 200 pole extensions 50 x 50 mm
Advantages:
Highest accuracy due to vibratio-free clamping. 5 side accessibility and saving of set-up times due to simplified set-up.
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| Grinding, turning,... |
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Vertical turning machine
Used for machining large ball bearing rings (inner Ø 1700 mm)
Magnetic chuck type M2 Ø 3000 mm
Mounted on fixed pole extensions
Advantages:
Deformation-free clamping of thin-walled workpieces.
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Vertical machining center
Used to measure a workpiece
1 Magnetic chuck type M1 1250 x 700 x 66 mm
Pole size 50 x 50 mm
Advantages:
Optimum access to the workpiece while measuring.
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Surface grinding machine
Used for machining different workpieces
Magnetic chuck with parallel pole technology 800 x 400 x 66 mm
Advantages:
Enables individual or multiple release.
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Surface grinder
The machining of flat, large and small workpieces
Magnetic chuck MSC-PM 60B 1600 x 1200 mm
Pole pitch: 15 mm steel + 5 mm brass
Advantages:
No heating of the magnet plate because it is electro-permanent.
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Jig milling amchine
Internal grinding of boreholes on smaller workpieces
Magnetic chuck MSC-PM 10-40020 manually operated
Pole pitch: 6 mm steel + 5 mm brass
Advantages:
No energy necessary for the operation, no heating of the plate
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Jig milling machine
Internal grinding of bearing bores on swinging bridges
Magnetic chuck MSC-PM 10-50300 manually operated
Pole pitch: 6 mm steel + 5 mm brass
Advantages:
No energy necessary for the operation, no heating of the plate, multiple workpiece setting
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External/internal grinder
Grinding of expending mandrels
Magnetic chuck MSC-PM 11 Ø 300 manually operated
Pole pitch: 6 mm steel + 3 mm brass
Advantages:
No energy necessary for the
operation, no heating of the plate,
optimized workpiece accessibility
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Profile grinding machine
Grinding of profiles on clamping insets
Magnetic chuck MSC-PM 10-22120 manually operated
Pole pitch: 6 mm steel + 5 mm brass
Advantages:
No energy necessary for the
operation, no heating of the plate,
multiple workpiece setting
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Surface grinder
Grinding of profiles on clamping insets
Magnetic chuck MSC-PM 10-40200 manually operated
Pole pitch: 6 mm steel + 5 mm brass
Advantages:
No energy necessary for the operation,
no heating of the plate,
optimized workpiece setting by pole
plate
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