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Applications
Field-proven applications
Here is a small selection of individual solutions for individual industries.
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1/132
Board assembly
Boards are to be assembled with very small, different electronic components.
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2/132
Radius / contour / slot milling in mold construction
Plastic machining in mold construction Radius / contour / slot milling 40 mm deep, inclined position for optimum tool accessibility
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3/132
Handling of gears
Gears of various dimensions should be gripped on the inside. The module should load a Hänel LEAN LIFT.
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4/132
Handling of lipstick casings
The gripper units should take up the workpiece from a conveyor belt and mount in a device.
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5/132
Drilling and reaming aluminum supports
Drilling and reaming aluminum supports on hydraulic braking units for bicycles
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6/132
Drill machining on cast frames
Drill machining on cast frames Bore holes positioned diagonally, 120 bore holes per cast plate
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7/132
Thread milling
Thread milling
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8/132
Thread cutting in tapping drill hole
Thread cutting
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9/132
Handling of motor blocks
Removal of motor blocks at defined points for transporting from machine to machine in the production process.
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10/132
Workpiece clamping of inlet rotors
Clamping solutions for inlet rotors (are used in turbochargers for ship diesel engines) made of an aluminum alloy in various sizes. The largest workpiece weighs 270 kg and a diameter of nearly 700 mm. The end face and then the center bore hole are to be machined during the clamping at a speed of 600 rpm
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11/132
Housing milling in mold construction
Housing milling in mold construction Vacuum mold for plastic filling of foodstuff packaging,
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12/132
Machining of an aluminum die-cast housing
The die-cast blanks are clamped in two clamping set-ups and machined completely.
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13/132
Bore deburring
Bore deburring Deburring the through-hole on the HSK-A100 taper
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14/132
Clamping of aluminum housing
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15/132
Workpiece clamping of slip hooks
The slip hooks must be machined in one set-up.
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16/132
Drilling in aluminum
Drilling in aluminum Drilling of mounting holes for swivel bearings
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17/132
Drilling of tapping drill holes
Drilling - tapping drill hole
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18/132
High-speed milling of passenger car interior
Mill an air inlet slot on the windshield. Since this is a part which is visible, it must be done with the highest quality. There must be no fringes on the leather, and there must also be no rework.
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19/132
Handling of crankshafts
A rotary gripping module should be used for simultaneous loading and unloading of a grinding machine with crankshafts in one step.
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20/132
Drilling with small diameters
Drilling with small diameters Drilling machining of gripper parts which have narrow free machining spaces due to the clamping-in conditions.
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21/132
Milling of prototypes
Use of an easy-to-handle toolholder with high vibration damping during prototype production.
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22/132
Handling of BIFI sausages
Various BiFi salami sausages (all the same kind, but not ordered) are conveyed on a feeding belt to the packaging station. The salami sausages are to be removed from this feeding belt and placed on the prepared packaging foil.
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23/132
Finish milling in mold construction
Finish milling Slide for passenger car bumper / radiator grill
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24/132
Bores in press-drawn section
Bores in press-drawn sections
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25/132
5-sided machining of a steel block and a cast guide bracket
- 5-sided machining of a steel block and a cast guide bracket Clamping of a 1.2312 steel block, strength: approx. 1,000 N/mm 2- Clamping of a guide bracket
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26/132
Reaming of hydraulic bicycle brake
Machining of components for hydraulic bicycle brakes. Piston bore holes of various diameters.
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27/132
Mold milling of prototypes
Mold milling of prototypes made of Ureol plastic - little space in machine room.
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28/132
Finish milling with optimum interference contour of aluminum diecasting housing
Finish milling with optimum interference contour Free milling for installation part (bearing) in aluminum diecasting housing
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29/132
Rough milling of plastic
Rough milling of plastic molds Plastic parts / manufacture of clamping devices and molds.
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30/132
Contour milling in the wood sector
Contour milling (wood machining) Wood frame, support for cast frame
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31/132
Tool grinding Spiral/groove grinding in deep cut
Tool grinding
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32/132
Workpiece clamping for setting up a flange
Setting up a flange for a pump housing with a diameter of 1350 mm
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33/132
Handhabung von Markierungsringen
Four hoses with the same diameter are mounted to a passenger car filter. To avoid errors during manual assembly, the hoses should be color-coded.
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34/132
Clamping of an unfinished cast part
Clamping of a rough cast part for a machine changing pallet for 5-sided machining.
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35/132
Tapping drill holes in steel
Tapping drill holes in steel Tapping drill holes are drilled in compensating housing
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36/132
Finish milling of spheroidal graphite casting
Finish milling / spheroidal graphite casting
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37/132
Drilling on narrow interference contours in housing parts
Drilling on narrow interference contours Drilling machining of housing parts
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38/132
Milling machining of housing parts
Machining of device parts Milling machining during roughing of housing parts
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39/132
Milling of a motor housing part
Toolholder, which clamps all commercially available shank types, including tools with a lateral clamping surface, reliably and process-sure.
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40/132
Drilling and thread cutting in steel
Drilling the thread cutting of expansion chuck blanks Centering the clamping insertion bore hole on inclined surface
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41/132
Handling of fish
All shapes and sizes should be gripped gently and placed in boxes.
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42/132
Precision step drill holes
Precision step drilling Functional drill holes with straight-grooved solid carbide step drill
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43/132
Workpiece clamping with maximum repeat accuracy
Reduction in set-up time for changing soft top jaws in order to also be able to produce smaller batch sizes efficiently. Use of a INDEX G300 Flex, which is equipped with a complete counter spindle as well as two revolvers. In addition, the soft top jaws between both chucks should be exchangeable, without having to unscrew the chuck jaws again. For this reason, a repeat accuracy of 0.02 mm is necessary for the jaw change.Previous time required for the jaw change: - Changing in the turning tool: 2 minutes - Changing hard jaws (working spindle): 6 minutes - Changing soft jaws (counter spindle): 6 minutes - Defining the starting point: 10 minutes - Unscrewing soft jaws (counter spindle): 6 minutes = approx. 30 minutes
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44/132
TRIBOS-R tool life test
Milling attempts / TRIBOS-R test TRIBOS-R tool life test
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45/132
Milling machining of plastic
Milling machining of plastic parts. Reworking of plastic parts. Manufacture of clamping devices and molds.
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46/132
Milling in high speed range of a dashboard
Milling in high speed range Dashboard for BMW 7 series, air inlet slot on windshield
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47/132
Tool grinding Profile grinding of radius T-groove milling cutters
Tool grinding
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48/132
Tool grinding Full spiral-groove grinding by VHM drills, milling cutters and taps
Tool grinding
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49/132
Handling and collection of pieces of cheese
The individual pieces of cheese are to be transported on a conveyor belt and must be positioned on the insertion segment of a packaging machine.
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50/132
Workpiece clamping, ring
Ring clamping, inside and outside. Loading is manual.
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51/132
Workpiece clamping, rough and finish parts
Rough part clamping, chuck body Loading is manual. Secure set-up thanks to claw jaws. Powerful BITE via three sharp, claw-like rows of teeth. Finish part clamping. Loading is done by automatic gripping of the main spindle. Use of soft top jaws. Thanks to the quick-change system, it is not necessary to unscrew the jaws again.
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52/132
Handling of gears
Design and production of a gripper unit for loading/unloading a grinding machine.
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53/132
Finish milling of plastic bracket
Machining of plastic for manufacturing a bracket for a special machine. This is used in the cosmetics industry.
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54/132
Laser machining of bicycle frames
Gripping and positioning of bicycle frames during the welding operation.
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55/132
Balancing of side milling cutters
ACURO - Balancing of side milling cutters
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56/132
Deep-hole drilling
Deep-hole drilling
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57/132
Stroke milling in mold construction
Stroke milling in mold construction / hardened steel Mold milling in finish machining
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58/132
Drill machining in die construction
Drilling in mold construction Regular geometrical drilling machining with angular milling head on a sheet-metal forming tool
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59/132
Groove milling of a pneumatic cylinder
Groove milling Fixing bores for cover of a pneumatic cylinder
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60/132
Packing gas pressure springs
Completely mounted gas pressure springs should be palleted with the lowest possible spacing. Any existing vacuum gripper should be replaced.
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61/132
Milling of forged molds
Milling / reworking
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62/132
High-speed cutting on sheet-metal forming tools
High-speed cutting on sheet-metal forming tools Remaining material and pre-finish machining of a form contour
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63/132
Turning cheese
The soft cheese is to be turned during the aging process for generating the edible mold layer. The bottom support, on which the trays are securely fastened, are to be transferred with the same unit.
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64/132
Assembly of capillary components
Process optimization measures by means of efficient and flexible final assembly of peripheral intravenous catheters, which are made up of a protective cap and blood collector plug, as well as catheter and capillary modules. At the same time, the set-up time is to be minimized, and that for up to 78 product variants.
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65/132
Finish milling for countersunk electrodes
Finish milling for countersunk electrodes Production of a countersunk electrode Finishing with TRIBOS-S
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66/132
Stroke milling in mold construction
Stroke milling in mold construction Mold tool for passenger car bumper
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67/132
Workpiece clamping of crown gear
The crown gear workpiece is clamped on the toothed OD of 79.3 mm with ground out jaws. The workpiece is supported on 3 fixed stops. Loading is manual.
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68/132
Milling of gearboxes
Milling of a gearbox made of cast iron with spheroidal graphite
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69/132
Workpiece clamping, rough part
The workpiece is completely roughly clamped in the 1st set-up. Clamping is done using specially constructed special jaws in the ROTA 2B 400. Loading is manual.
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70/132
Handling of crown wheels
A machine tool is to be loaded with crown wheels.
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71/132
Hard milling of tool steel
Hard milling / tool steel Finish milling with TRIBOS-S. Machining of a matrix of follow-on composite tools made of hardened steel. Milling in a V-ring
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72/132
Milling in mold construction
Milling in mold construction Finish machining of mold contours of a passenger car door mold made of Zamak
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73/132
Mold milling in the wood area of a cast mold for large pumps
Mold milling
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74/132
Workpiece clamping, forged blanks
Clamping of forged blanks for subway wheels in the 1st set-up.
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75/132
Circular milling of rubber molds
Circular milling Matrix plate for rubber molds
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76/132
Workpiece clamping dies
Quick conversion of the various died, of pre-machining and finish machining.
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77/132
Milling - line milling
Milling - line milling Stroke milling of mold set Complex 3-D molds for different industrial sectors
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78/132
Handling of red-hot cast-iron parts
Taking up red-hot cast-iron parts and depositing them in cooling container.
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79/132
Handling and packaging of cheese wheels
Conception of a gripper unit for taking up cheese wheels and for inserting them in packaging. Minimum set-up times are required. The units should handle 5 tons per hour.
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80/132
Electrode milling
Electrode milling Production of a countersunk electrode Pre-machining by roughing with TRIBOS-R.
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81/132
Handling of pump/nozzle elements
Components for pump/nozzle motors should be turned between individual machining steps.
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82/132
HSC hard milling of plastic
Hard milling in high-speed cutting Insert plate for plastic spoon mold
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83/132
Electrode milling
Electrode milling - Clamping of small diameters Electrode production
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84/132
Tool grinding
Tool grinding
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85/132
Workpiece clamping, drive shaft wheel
The drive shaft wheel is centered above the mounting piece. The face clamping fingers swivel automatically when unclamped 90° to the side. Loading is manual.
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86/132
Workpiece clamping, railway wheels
Clamping of railway wheels in 2 clampings (1st operation: rough part, 2nd operation: premachined). Loading is manual.
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87/132
Handling of motor blocks
Motor blocks are to be automatically de-palleted with a gripper unit.
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88/132
Finish milling of tool steel
Finish milling of tool steel
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89/132
Handling of cylinder heads
Cylinder heads fixed to a workpiece carrier are to be horizontally inserted in a clamping device. A stroke of 342 mm is required, as well as a handleable weight of 95 kg.
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90/132
Workpiece clamping, high-precision bearings, driving mechanism
Quick conversion of various bearings, pre-setting and checking based on set-up and concentricity testing station.
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91/132
Milling of vacuum distribution grooves
Aluminum set-up plate for vacuum clamping Milling of vacuum distribution grooves
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92/132
Mold milling for passenger car body parts
Mold milling for passenger car body parts Scrap material machining on the effective surface of a sheet-metal forming tool
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93/132
Pre-milling and finish machining in Ureol
Pre-milling and finish machining
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94/132
Mold milling of a drop-forged mold
Mold milling Cavities of a drop-forged mold are reworked with a corner radius of 5 mm.
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95/132
Aluminum milling
Aluminum milling
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96/132
Finish milling of aluminum parts
Finish milling of aluminum parts
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97/132
Milling of aluminum
Milling of aluminum parts
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98/132
HSC electrode milling
Electrode milling Electrode machining at high speed
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99/132
Milling of mold insert
Milling of mold insert
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100/132
Handling of outer planetary axes
In the previous production sequence of the outer rings, three lathes, two broaching machines and two deburring/cleaning machines were integrated. The lathes should be flexibly and quickly operated by a robot.
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101/132
Milling machining of medical system components
Machining of components of medical technical systems. The so-called guide covers are machined with an corner milling cutter. The tools should have a longer service life than with the former machining with Weldon brackets. For the most part, contours and pockets are milled on the workpiece.
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102/132
Workpiece clamping, various machine components
Large product range, small batch sizes Manual loading of wide variety of machine components (flanges, shafts and housing parts)
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103/132
Handling of rims
Rims should be deburred automatically.
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104/132
Workpiece clamping, various rough parts
Wide range of workpieces should be flexibly clamped. Here, set-up times should be reduced to a minimum without accepting compromises in the clamping repeat accuracy.
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105/132
Fine balancing of tools
ACURO - Balancing of milling cutters and drills
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106/132
Stroke milling in mold construction
Stroke milling in mold construction Scrap material machining on the effective surface of a sheet-metal forming tool
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107/132
Handling baked goods (cookies)
Handling of butter cookies - a batch of 51 cookies are to be accepted and deposited in a package.
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108/132
Workpiece clamping of blood beakers
The blood beakers must be able to be completely machined in two set-ups.
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109/132
Workpiece clamping, flywheels
Flywheels for commercial vehicles Loading is manual.
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110/132
Milling of electrodes
Manufacture of a formed electrode tool.
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111/132
Workpiece clamping, bearing rings
Bearing rings for drive technology Loading is manual.
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112/132
Finish milling of circular pockets
Finish milling of circular pockets with high precision.
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113/132
Copy milling of injection mold
Copy milling Copy milling of injection mold
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114/132
Geometrical milling on sheet-metal forming tools
Geometrical milling on sheet-metal forming tools Regular geometrical machining (milling) with ball cutter (Ø 6 mm) on a sheet-metal forming tool
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115/132
Milling machining of automobile components
Milling machining of automobile components Prototype saddle for brakes
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116/132
Resting surface milling
Resting surface milling Milling of the TRIBOS resting surfaces on the HSK-A 63
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117/132
HSC milling in die construction
HSC milling in die construction
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118/132
Contour milling of clamping plates
Contour milling / wood machining Contour milling of clamping plates
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119/132
Loading and unloading of cleaning machine
A cleaning system should be loaded and unloaded via a jointed-arm robot and a linear system.
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120/132
Handling of gears
Diagonally serrated gears should be alternately transferred from left to right and vice versa from the horizontal position (lying down) to the vertical position (standing) on conveyor belts.
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121/132
Finish milling of sheet-metal forming tools
Finish milling Scrap material machining on the effective surface of a sheet-metal forming tool
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122/132
Workpiece clamping, welding system
2 THL 4 and 2 TP 250 are mounted on a welding system. The tacked pipes (pipe+flange) are placed in the clamping device. Afterwards they are clamped with a manual valve. The entire device swivels in the welding cell. The welded part is removed and the system is loaded with a new component at the same time. Loading is done fully automatically with a robot.
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123/132
Tool grinding in deep cut Groove grinding operation in deep cut
Tool grinding
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124/132
Reaming machining of bore holes for swivel bearings in aluminum
Reaming in aluminum
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125/132
Rough machining of free-form surfaces
Rough machining of a free-form surface The surface must be free of chatter marks. Tests with heat shrinking technology and Weldon chucks were negative.
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126/132
Machining of aluminum
Flexibility and precision of the clamping devices was the main focus since clamping devices are used in small-batch production. Complete solution from workpiece clamping on the machine table to tool clamping - all from one source - SCHUNK!
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127/132
Handling of gear shafts
The shafts are fed to a pallet belt and are to be placed in a cleaning machine.
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128/132
Palleting of aluminum-coated packing paper
The aluminum-coated packaging paper rolls are to be depalleted and placed on a conveyor belt.
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129/132
Drilling and undercutting
Drilling and undercutting in bore hole
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130/132
Handling of motor blocks
The motor blocks are to be turned during the material testing operation (x-raying).
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131/132
Handling of meat
Cutlet racks of up to 6 kg in weight and a diameter variance of up to ø 40 mm should be reliably gripped and placed in a deboning machine.
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132/132
Handling baked goods (muffins)
Various shapes and sizes should be gripped gently and placed in boxes.
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